High consistency hydrapulper is used for breaking the waste paper in high consistency. The rotor combines triple-flighted and dentiform fly bar and produces intense fiber-to-fiber friction, so it can speed defibering of the waste paper.
Application & Feature
1. Mainly used for separating waste paper and ink under high consistency in waste paper deinking process.
2. Special spiral rotor effectively promote the circulation and rollover of pulp, reinforce friction between fibers. Finally achieve gentle pulp under high consistency, impurities will not be broke in the process of fiber relief and deinking.
3. Dealing with 12%-18% high consistency pulp, effective chemical mixture and friction between fibers under high consistency make the ink particle separate from the surface of fiber fully.
4. Compact structure, convenient operation and maintenance.
Main Specification
| Type |
ZDSH2A |
ZDSH2B |
ZDSH3A |
ZDSH3B |
| Volume m3 |
5 |
5 |
8 |
8 |
| Capacity t/d |
15-20 |
20-25 |
25-35 |
30-40 |
| Consistency % |
10-14 |
12-16 |
10-14 |
12-16 |
| Tank diameter mm |
φ2200 |
φ2300 |
φ2700 |
φ2800 |
| Rotor diameter mm |
φ750 |
φ900 |
φ1000 |
φ1100 |
| Motor power |
Y280M-6 |
Y315M-6 |
315M-6 Y3 |
55M-8 |
| 55 KW |
110KW |
110KW |
160KW |
| Size mm |
3250*2250*3500 |
3700*2350*3550 |
4000*2750*3750 |
4850*2850*3850 |
| Weight kg |
4800 |
5200 |
8000 |
8550 |
| Type |
ZDSH4A |
ZDSH4B |
ZDSH5 |
ZDSH6 |
| Volume m3 |
10 |
10 |
15 |
20 |
| Capacity t/d |
30-40 |
40-50 |
60*70 |
80-100 |
| Consistency % |
10-14 |
12-16 |
12-16 |
12-16 |
| Tank diameter mm |
φ2800 |
φ3000 |
φ3500 |
φ3800 |
| Rotor diameter mm |
φ1100 |
φ1200 |
φ1500 |
φ1600 |
| Motor power |
Y355M-8 |
Y355L-8 |
Y400L-8 |
Y400L-8 |
| 132 KW |
185 KW |
280 KW |
355 KW |
| Size mm |
4850*2850*4100 |
5200*3050*4150 |
5400*3600*4800 |
5800*3900*5300 |
| Weight kg |
9800 |
10500 |
15500 |
17600 |
Capacities vary depending on feed size, feed rate, operating conditions, desired product output, characteristics of feed material, and equipment configuration.
OUR SERVICE
Pre-sale service
1. Our professional and experienced engineer team helps every client to find his most suitable equipment or chose of plant.
2. Any kind of legal logo printing or design are available.
3. Good Quality + Factory Price + Quick Response + Reliable Service, is what we are trying best to offer you.
After you choose:
1. We will make drawing and show you how the pant looks.
2. Every equipment will be checked carefully before packing. Video on machine testing is available.
3. Email you the tracking no., and help to chase the container until it arrives you.
After-sale service
1. We are very glad that customers give us some suggestion for price and products.
2. If you have any question, please contact us freely by E-mail or Telephone.
FAQ
Q. What is your payment term?
A: T/T 30% down payment, balance to be paid before shipment.
Q: What is your main market?
A: South America, Eastern Europe, Southeast Asia, Africa, Oceania, Eastern Asia
Q: What is your producing time?
A: Producing time depends on that machines you ordered. Usually takes 45 days.
Q: What documents you can offer?
A: We can offer invoice, packing list, contract, instructions, customs declaration, certificate of origin, CE. If client need other documents, specifications, please confirm with service staff.
Q: If equipments have some quality problem, how would you deal with?
A: We will responsible for all the quality problems. We will check the machine to get the problem. If need parts, will send them to you.
Q: How to install the equipments?
A: We send 1-2 engineer (150USD/person/day) to the local plant for helping install and commissioning equipments. To save time, our service stuff will tell you what to prepare in advance. We can also teach the workers to how to use the machines and how to make the products better.
The D-type hydraulic pulper is a modification of the circular tank hydraulic pulper. It is a special equipment for shredding waste paper. The shape of the tank is "D". This special shape changes the flow path of the circular hydraulic pulper slurry in the tank, moves the vortex generated by the hydraulic power from the center to one side, so that the slurry is immersed as soon as possible, and makes the rotor contact with the slurry quickly and more frequently. So as to shorten the disintegration time and improve the production capacity. The rotor and the sieve plate are higher than the bottom of the tank body, forming a heavy impurity accumulation area around the rotor. Reduce the number of times of contact between the rotor and impurities, improve the efficiency of disintegration and the quality of good slurry, and prevent impurities from entanglement on the rotor.
The equipment has the advantages of strong disintegration ability, short pulping time, convenient operation and maintenance, and only dissociates the slurry without cutting off.
Main structure and working principle
The hydraulic pulper is composed of a slurry tank, a transmission mechanism, an impeller, a sieve plate, and a motor.
The impeller adopts an eight-wing open turbine type (ie YORES type) structure. The material is cast steel. The front elevation of the impeller blades has a 10° forward inclination angle, which causes a local intensity of flow and causes the slurry to rush to the screen; The streamline blades with the 60°cone surface and the upper guide surface drop sharply from the center to the sieve plate. The elevation angle of the rear end of the blade is mainly to form a partial negative pressure between the blade and the sieve plate to avoid blockage of the screen holes.
The material of the sieve plate is generally A3 steel plate with a thickness of 8 mm. The sieve hole specifications range from Φ6 to Φ12. Users can choose according to different slurry and different process requirements.
The pulping effect of the hydraulic pulper is mainly due to the mechanical action of the impeller blades and the hydraulic shearing effect caused by the rotation of the impeller. When the impeller rotates, the pulp, paper and water flow are sucked along the central axis and thrown out from the outer circumference of the rotor at high speed, forming a strong turbulent circulation. Due to the strong impact and tearing of the blade on the slurry, there is huge friction between the body fluid layers at different flow rates. , So that the pulp and paper are strongly broken and dissociated in the liquid state. The unbroken paper and fiber bundles are further disintegrated between the impeller blades and the sieve plate, and the good pulp that meets the requirements is passed through a certain specification The screen holes flow out of the pulper.
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